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Designing Robust Tablet Formulas Resilient to Raw Material and Equipment Variations with the Aid of Design of Experiment (DOE) Method

Received: 18 June 2019     Published: 12 December 2019
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Abstract

In tablet production, the physical properties of tablet products are found to change from batch to batch occasionally, which could be caused by raw material and equipment variations. This article focuses on how to design robust formulas resilient to raw material and equipment variations with the aid of Design of Experiment (DOE) method, how to optimize the concentrations of each individual ingredient, and how to avoid the common production issues related to tablet capping, chipping, and dusting problems. The impacts of particle sizes and equipment on compression behaviors were experimentally evaluated and explained with a theoretical hypothesis. The main goal is to show how tablet product quality is controlled from fundamental scientific principles when many active ingredients are present in a single formula, hard to be engineered and dramatically different from the pharmaceutical products. Our findings may provide insightful clues on tablet formulations and design strategies.

Published in International Journal of Nutrition and Food Sciences (Volume 8, Issue 6)
DOI 10.11648/j.ijnfs.20190806.11
Page(s) 78-85
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2019. Published by Science Publishing Group

Keywords

Tablets, DOE (Design of Experiment), Raw Materials, Capping, Chipping

References
[1] K. Zaheer and P. Langguth, “Designing robust immediate release tablet formulations avoiding food effects for BCS class 3 drugs”, 2019, Eur. J. Pharm. Biopharm., 139, pp 177-185.
[2] K. Ofori-Kwakye, F. Osei-Yeboah, and S. L. Kipo, “Formulation and quality evaluation of two conventional release tablet formulations”, 2010, Intern. J. Pharm. Sci. Rev. Res., 4 (1), pp 94-99.
[3] M. Capece, Zhonghui Huang, and Rajesh Dave, “Insight Into a Novel Strategy for the Design of Tablet Formulations Intended for Direct Compression”, 2017, J. Pharm. Sci, 106 (6), pp 1608-1617.
[4] S. Chattoraj, P. Daugherity, T. McDermott, A. Olsofsky, W. J. Roth, and M. Tobyn, “Sticking and Picking in Pharmaceutical Tablet Compression: An IQ Consortium Review”, 2018, J. Pharm. Sci., 107 (9), pp 2267–2282.
[5] J. Tao, S. Robertson-Lavalle, P. Pandey, and S. Badawy, “Understanding the Delamination Risk of a Trilayer Tablet Using Minipiloting Tools”, 2017, J. Pharm. Sci., 106 (11), pp 3346–3352.
[6] A. Skelbæk-Pedersen, T. Vilhelmsen, V. Wallaert, and J. Rantanen, “Quantification of Fragmentation of Pharmaceutical Materials After Tableting”, 2018, J. Pharm. Sci., 108 (3), pp 1246–1253.
[7] C. K. Tye, C. Sun, G. E. Amidon, “Evaluation of the effects of tableting speed on the relationships between compaction pressure, tablet tensile strength, and tablet solid fraction”, 2005, J. Pharm. Sci., 94 (3), pp 465–472.
[8] H. Goh, P. Wan, S. Heng, C. V. Liew, “The Effects of Feed Frame Parameters and Turret Speed on Mini-Tablet Compression”, 2018, J. Pharm. Sci., 108 (3), pp 1161–1171.
[9] S. Abdel-Hamid, F. Alshihabi, G. Betz, “Investigating the effect of particle size and shape on high speed tableting through radial die-wall pressure monitoring”, 2011, Int. J. Pharm., 413 (1–2), pp 29-35.
[10] D. C. Montgomery, Design and Analysis of Experiments, 8th ed., John Wiley & Sons, Inc, 2013.
[11] Jinjiang Li and Yongmei Wu, “Lubricants in Pharmaceutical Solid Dosage Forms”, Lubricants, 2014, 2 (1), pp 21-43.
[12] The data are from Asahi Kasei website, https://www.ceolus.com/en/ceolus_basic.html
[13] Dennis R. Dinger and James E. Funk, Particle-Packing Phenomena and Their Application in Materials Processing, MRS Bulletin 1997, 22 (12), pp. 19-23.
[14] T. Hao, and R. Riman, “Calculation of interparticle spacing in colloidal systems” Journal of Colloid And Interface Science, 2006, 297 (1), pp 374-377, https://doi.org/10.1016/j.jcis.2004.10.014Y.
[15] C. Calvin Sun, “Microstructure of Tablet—Pharmaceutical Significance, Assessment, and Engineering”, Pharmaceutical Research, 2017, 34 (5), pp 918–928.
Cite This Article
  • APA Style

    Tian Hao, Denise Doerflein Fulk. (2019). Designing Robust Tablet Formulas Resilient to Raw Material and Equipment Variations with the Aid of Design of Experiment (DOE) Method. International Journal of Nutrition and Food Sciences, 8(6), 78-85. https://doi.org/10.11648/j.ijnfs.20190806.11

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    ACS Style

    Tian Hao; Denise Doerflein Fulk. Designing Robust Tablet Formulas Resilient to Raw Material and Equipment Variations with the Aid of Design of Experiment (DOE) Method. Int. J. Nutr. Food Sci. 2019, 8(6), 78-85. doi: 10.11648/j.ijnfs.20190806.11

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    AMA Style

    Tian Hao, Denise Doerflein Fulk. Designing Robust Tablet Formulas Resilient to Raw Material and Equipment Variations with the Aid of Design of Experiment (DOE) Method. Int J Nutr Food Sci. 2019;8(6):78-85. doi: 10.11648/j.ijnfs.20190806.11

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  • @article{10.11648/j.ijnfs.20190806.11,
      author = {Tian Hao and Denise Doerflein Fulk},
      title = {Designing Robust Tablet Formulas Resilient to Raw Material and Equipment Variations with the Aid of Design of Experiment (DOE) Method},
      journal = {International Journal of Nutrition and Food Sciences},
      volume = {8},
      number = {6},
      pages = {78-85},
      doi = {10.11648/j.ijnfs.20190806.11},
      url = {https://doi.org/10.11648/j.ijnfs.20190806.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijnfs.20190806.11},
      abstract = {In tablet production, the physical properties of tablet products are found to change from batch to batch occasionally, which could be caused by raw material and equipment variations. This article focuses on how to design robust formulas resilient to raw material and equipment variations with the aid of Design of Experiment (DOE) method, how to optimize the concentrations of each individual ingredient, and how to avoid the common production issues related to tablet capping, chipping, and dusting problems. The impacts of particle sizes and equipment on compression behaviors were experimentally evaluated and explained with a theoretical hypothesis. The main goal is to show how tablet product quality is controlled from fundamental scientific principles when many active ingredients are present in a single formula, hard to be engineered and dramatically different from the pharmaceutical products. Our findings may provide insightful clues on tablet formulations and design strategies.},
     year = {2019}
    }
    

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    T1  - Designing Robust Tablet Formulas Resilient to Raw Material and Equipment Variations with the Aid of Design of Experiment (DOE) Method
    AU  - Tian Hao
    AU  - Denise Doerflein Fulk
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    DO  - 10.11648/j.ijnfs.20190806.11
    T2  - International Journal of Nutrition and Food Sciences
    JF  - International Journal of Nutrition and Food Sciences
    JO  - International Journal of Nutrition and Food Sciences
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    AB  - In tablet production, the physical properties of tablet products are found to change from batch to batch occasionally, which could be caused by raw material and equipment variations. This article focuses on how to design robust formulas resilient to raw material and equipment variations with the aid of Design of Experiment (DOE) method, how to optimize the concentrations of each individual ingredient, and how to avoid the common production issues related to tablet capping, chipping, and dusting problems. The impacts of particle sizes and equipment on compression behaviors were experimentally evaluated and explained with a theoretical hypothesis. The main goal is to show how tablet product quality is controlled from fundamental scientific principles when many active ingredients are present in a single formula, hard to be engineered and dramatically different from the pharmaceutical products. Our findings may provide insightful clues on tablet formulations and design strategies.
    VL  - 8
    IS  - 6
    ER  - 

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Author Information
  • Department of Science and Technology, Pharmavite LLC, Valencia, USA

  • Department of Science and Technology, Pharmavite LLC, Valencia, USA

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